"Stone
chip removal (for potato chip removal try
Ketchup!)"
One of the most annoying things are getting
chips on the bonnet and I'm not talking about
the stuff you get from the local 'Berts Fryup'.
The more loose stones there are on the road
the more likely it is to pick up a stone chip.
Fast roads and higher speeds mean deeper and
bigger stone chips. The more miles you clock
up the worse it gets. Although cars can have
a protective film applied to resist stone
chips most people are left with pitted bonnets
that look really unsightly and can easily
start to rust.
Invisible repairs to stone chips take time
and patience.
Cleaning
out the area. Use a solvent cleaner
such as IPA or similar. This is especially
important if the chip has gone through to
the metalwork below and if not treated then
the dreaded metal cancer (rust) will start
to take hold. All residue, dust grime and
film need to be removed as the new paint will
not adhere to this. If the chip goes through
to the bare metal you need to clean into the
metal work with a small wire brush, pen with
a fibreglass tip or even a sharp metal knife,
although you need to be careful not to make
the damage deeper. If rust has appeared you
need to scrape away all of the rust and include
an area around the rust spot to ensure that
no small traces of rust remain. You then need
to coat the area exposed with rust inhibitor
such as curite, kurust or similar product,
which, kills rust, turning it into a stable
surface to paint on and inhibits future rust
from forming.
Paint
selection. When manufacturers spray
a car there is typically an undercoat a main
coat (sometimes several layers of main coat)
and in the case of some metallic and special
finished a top coat of clear lacquer. This
layering needs to be replicated when touching
up. The thinner the paint the better - many
touch up paints are too blobby and this makes
it much harder to get a smooth finish. I found
that the 'nail varnish' style paint brush
and pots work the best.
Base
coat. First apply a thin layer of
the base coat - choose a light colour base
for light top coats but any colour for dark
paints. Wipe any excess paint away from the
surrounding area being careful not to smudge
or smear. Leave for an hour to dry.
Apply
the main coat - build this up in
3-8 very thin layers and you should leave
for an hour at least between coats (thin coats
will generally dry in this time). Again be
careful to wipe away any excess paint from
the surrounding area the paint should now
be very slightly higher than the surrounding
area.
Finishing
the surface - Allow at least 3-4
hours from the time of applying the last paint
then smooth over with a fine grit wet and
dry paper (make sure the paper is wet and
start with a fine grade and switch to the
finest grade to finish as this will save a
bit of time) in a sanding block. The chip
is only small so you only need to use a small
area of sand paper and a tiny block - a square
piece of chalk, end of a carpenters pencil
or similar should suffice as a sanding block.
This should take the layer of paint down the
the level of the surrounding paintwork.

With
a rubbing or cutting paste gradually rub over
the area and blend in the new paint with the
faded paint on the car in a gentle circular
motion.

If
metallic paint then put the final top lacquer
coat on and again smooth with a fine grit
wet and dry paper in a sanding block and repeat
with a rubbing or cutting paste.
Long scratches can be repaired in a similar
way but take a lot more patience and it is
vital to ensure that the new paint only enters
the area where the damage is. Instead of a
brush you should aim to use a single bristle
at an acute angle to the surface so the scratch
guides the bristle along. Many stone chips
and slight scratches, especially those on
light paint, can be removed with cutting paste
so it is well worth starting with this to
see if the damage is only superficial.
Note when using cutting
paste - start off lightly and repeat a few
times - each rub removes microns of paint
and eventually you will rub through the paint
(you must never use an electric buffer with
cutting paste unless you want large white
circles left where the paint has been removed!).